Monitor, manage and optimise performances of your plants: these are the promises of Drop by Drop prediction tool for continuous production improvement. It operates in real time and remotely.

Optimise the energy consumption

• Monitor the energy consumption of each machine,
• React quickly,
• Reduce your operating costs

Improve the equipment availability

• Anticipate system breakdowns,
• Avoid unscheduled down-time,
• Control the maintenance costs

Maintain the quality of the process

• Monitor any deviations in real time
• Boost performance.

Collecting data

• Real-time acquisition of data from sensors and equipment
• Providing operators with up-to-date information on the status of the system, also including
  • all parameters transmitted to the PLC: flow rates, pressure levels, tank levels
  • metering of consumption and losses, and logging of equipment operating times.

Traceability

• Recording of historical data
• Access for operators to flow data from the previous month on the osmosis unit
• Trend analysis and process optimisation through data recording.

Analysing

• Analysing, sorting, combining data
• Prescribing corrective decisions.

Multi-level support

• Executive manager (compare sites performances)
• Production manager (production monitoring, KPI indicators)
• Technician (prevention of unplanned production failures)
• Operator (remove monitoring of alerts, in real-time, interactive messaging tool)
• Quality manager (control of cleaning operations).

Remote control and automation

• Operators can monitor equipment and processes remotely
• Reduced need of manual intervention
• Remote support provided by ICE.

Performance optimisation

• Predictive alerts and maintenance
• Management of advanced parameters calculated continuously: monitoring of reverse osmosis flows, bottling ratio, CIP efficiency
• Online assistance
• Overall supervision (automatic reports KPI).